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hydraulic cylinders

Design

Hydraulic System Design

Hydraulic Design

At Hedley, we use the latest SolidWorks CAD software to create 3D solid models, enabling you to visualise the finished product. By leveraging this cutting-edge technology, our team delivers design solutions that ensure a clear understanding of technical plans for both your business and external stakeholders.

Our skilled hydraulic design team works collaboratively with you to understand your specifications and produce detailed designs tailored to your hydraulic system needs.

Hydraulic Power Pack CAD Drawing

Hydraulic Power Unit

Every hydraulic system has one thing in common: they are powered by a hydraulic power unit (HPU)! Our design engineers can take your specifications and calculate the pressure capability and flow requirements you need. From there, we carefully design and engineer an energy-efficient and reliable HPU tailored to your needs.

Our experienced designers are well-versed in complex hydraulic systems and follow hydraulic best practices to ensure a robust and reliable design.

The process begins with the creation of a hydraulic circuit design using advanced 2D CAD software to determine the correct components for the system. Next, the latest 3D SolidWorks design software is utilized to model the optimal layout for your application.

Our experienced designers excel in complex hydraulic systems

Primary components our hydraulic engineers use on a hydraulic power pack

  • Power source, such as an electric motor or engine
  • Hydraulic pumps
  • Reservoirs
  • Manifolds
  • Valves
  • Sensors
  • Control system
  • Pipework / fittings
  • Hoses

Features of hydraulic power units

  • Reservoir filler breather
  • Oil level sight gauge
  • Air filter breather
  • Desiccant breather
  • Oil heater
  • Oil cooler
  • Oil level switch
  • Return line filter
  • Pressure line filter
  • Inspection hatch
  • Transducers
  • Hand pump

Test Rigs

Hedley Hydraulics designs Test Rigs, Flushing Rigs, or combined Test and Flushing Rigs tailored to your specifications. Using 3D SolidWorks software, our skilled team transforms your brief into reality, creating solutions for functional testing and flushing requirements.

With over 45 years of experience in hydraulics, we manage every stage; from concept and design to build and commissioning, ensuring a bespoke, high quality solution that meets your needs.

Manifolds

Hedley specialises in designing bespoke manifold blocks, offering compact, robust solutions for hydraulic systems. Manifold blocks regulate fluid flow, transferring power between actuators, pumps, and components.

Our expert design team excels in problem-solving, creating tailored solutions for any specification. From small blocks to large manifold assemblies integrated into extensive systems, we deliver superior designs paired with trusted brands.

Pipework

With over 45 years of experience, Hedley Hydraulics designs and installs hydraulic pipework to meet your specifications. Using 2D and 3D CAD software, we create detailed plans and 3D visualisations, ideal for stakeholder presentations.

We conduct on-site surveys to ensure precise installation and offer full hydraulic installations, regular servicing, and pipework flushing to meet ISO cleanliness standards. Additionally, we perform commissioning with function and pressure testing, and operations training is available on request.

Hydraulic Cylinders

In addition to hydraulic system design, we specialise in hydraulic cylinder design (also known as rams or actuators), converting hydraulic power into force and motion. Provide us with your application details and requirements, and we’ll create a bespoke solution.

We collaborate with world-renowned cylinder manufacturers to deliver designs tailored to your specifications.

Contact us

Hedley Hydraulics Ltd
Lion House, Crigglestone Industrial Estate,
High Street, Crigglestone,
Wakefield,WF4 3HT

+44 (0)1924 259 999
sales@hedley-hyd.com

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